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Category
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Description
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Product Name
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1000 Lt SS316L Vacuum Mixing Reactor with Efficient Mixer
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Core Function
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Specifically designed for applications requiring precise mixing under vacuum conditions, such as chemical synthesis, pharmaceutical formulation, and food processing. The 1000 - liter capacity combined with SS316L construction and an efficient mixer ensures high - quality, contamination - free mixing and reaction processes.
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Capacity
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Fixed volume of 1000 liters (1000 Lt), providing ample space for large - batch mixing and reactions. Ideal for medium - to - large - scale production runs in industries where vacuum - assisted processes are essential.
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Material
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- Constructed from high - grade SS316L (Austenitic Stainless Steel), known for its excellent corrosion resistance against a wide range of chemicals, acids, alkalis, and solvents.- Suitable for applications where hygiene and product purity are critical, such as pharmaceutical and food - grade processing, due to its non - reactive surface and ease of cleaning.
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Vacuum System
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- Integrated vacuum pump and control system capable of achieving and maintaining vacuum levels down to [X] mbar (customizable based on process requirements).- Vacuum - tight seals and joints prevent air ingress, ensuring consistent vacuum conditions during mixing and reaction stages.
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Mixing System
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- High - efficiency mixer options available, including anchor, turbine, or high - shear impellers, selected according to the viscosity of the materials and mixing objectives (e.g., blending, dispersion, emulsification).- Variable - speed drive (VFD) enables adjustable mixing speeds, typically ranging from 10 - 300 RPM, to optimize mixing performance for different processes.
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Temperature Control
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- Optional jacketed design for heating or cooling, compatible with media such as steam, thermal oil, or chilled water.- Temperature control range from - 20°C to 200°C with accuracy of ±1°C, allowing precise regulation during vacuum - mixing and reaction operations.
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Operating Conditions
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- Pressure range: Vacuum conditions (down to customizable levels) up to atmospheric pressure.- Temperature range: As per the jacketed heating/cooling system capabilities, adaptable to various chemical and physical processes.
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Control and Monitoring
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- PLC - based control system with a touchscreen HMI interface for automated operation, enabling real - time adjustment of vacuum level, mixing speed, and temperature.- Instrumentation ports for connecting sensors (e.g., pressure transducers for vacuum monitoring, thermocouples, level sensors) to ensure process optimization and quality control.
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Safety Features
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- Over - pressure and under - pressure protection systems that automatically shut down or adjust the vacuum and mixing systems in case of abnormal conditions.- Emergency stop buttons, interlocked access doors, and vacuum - release valves for operator safety.
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Customization Options
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- Additional inlets and outlets for feeding reactants, sampling, and product removal, customizable based on process flow requirements.- Integration with other process equipment such as condensers, distillation units, or material feeding systems.- Special surface finishes (e.g., electropolished) for enhanced hygiene or chemical resistance.
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Applications
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- Chemical industry: Vacuum - assisted polymerization, solvent removal, and reaction processes.- Pharmaceutical industry: Preparation of sterile compounds, vacuum drying, and emulsion mixing.- Food industry: Vacuum mixing of ingredients to prevent oxidation and improve product quality.
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Maintenance
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- Designed for easy maintenance with quick - release seals, removable mixer components, and accessible inspection ports.- Regular maintenance guidelines provided to ensure long - term reliable operation, including checks of the vacuum system, mixer, and jacket integrity.
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Standards Compliance
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- Meets international standards such as ASME (for pressure vessels), CE (PED 2014/68/EU), and FDA (for food and pharmaceutical applications), ensuring safety, quality, and regulatory compliance.
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