Chemical Machinery Mixint Equipment Plug Flow Pyrolysis Methanol Reactor

• Customization: Available
• After-sales Service: Lifetime Warranty
• Warranty: 1year
• Model NO.: SLSR-0024
• Type: Reaction Kettle
• Material: Stainless Steel
• Capacity: Accept Customization
• Structure: Single Tube
• Pressure: Positive
• Agitator Model: Anchor Agitator
• Tower Reactor Type: Packed Tower Reactor
• Heating: Electric Heating
• Heat Transfer Structure: Jacketed
• Automatic Grade: Automatic
• Condition: New
• Ideo Outgoing-Inspection: Provided
• Automauc Grade: Automauc
• Voltage: 220V/380V
• Transport Package: Standard Packaging
• Specification: Accept Customization
• Trademark: YI NUO
• Origin: China
• Production Capacity: 5000

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Category	Description
Product Name	Chemical Machinery Mixing Equipment Plug Flow Pyrolysis Methanol Reactor
Core Function	Specifically engineered for plug - flow pyrolysis of methanol, enabling the continuous conversion of methanol into valuable products such as syngas (CO + H), formaldehyde, or other chemical intermediates through high - temperature thermal decomposition.
Reactor Type	- Plug Flow Reactor (PFR): Features a long, cylindrical design that promotes a steady, non - mixed flow of reactants from inlet to outlet, ensuring uniform reaction time and minimizing backmixing for optimal conversion efficiency.- Ideal for high - temperature, gas - phase reactions like methanol pyrolysis.
Capacity	Customizable based on production requirements, typically ranging from 500 kg/day to 10 tons/day of methanol processing capacity, suitable for both pilot - scale research and industrial - scale production.
Material	- Reactor body: Constructed from high - temperature - resistant alloys (e.g., Inconel, Hastelloy) or high - grade stainless steel (e.g., SS310S) to withstand temperatures up to 1000°C and resist corrosion from pyrolysis by - products.- Insulation: Multi - layer ceramic fiber insulation to minimize heat loss and maintain reaction temperature stability.
Temperature Control	- Operating temperature range: 600°C - 1000°C, precisely adjustable using electric heating elements or external combustion - based heating systems.- Advanced PID temperature controllers with multiple thermocouple sensors along the reactor length for real - time temperature monitoring and control, ensuring consistent pyrolysis conditions.
Pressure Rating	- Working pressure: 0.5 - 5 MPa (gauge), customizable to meet specific process requirements. Higher pressures can enhance reaction rates and product yields in certain methanol pyrolysis pathways.- Pressure - relief valves and safety interlocks to prevent over - pressurization and ensure operational safety.
Mixing and Flow Design	- Plug - flow characteristic with minimal internal mixing, allowing for a well - defined reaction progress along the reactor length.- Inlet distributors designed to evenly disperse the methanol feedstock and, if applicable, catalysts or diluents for uniform reaction initiation.
Product Separation	- Integrated gas - solid separation systems (e.g., cyclones, filters) to remove any particulate matter or catalyst debris from the pyrolysis products.- Condensation units for separating condensable products (such as formaldehyde or higher - molecular - weight by - products) from the gaseous stream.- Gas purification and analysis ports for syngas quality assessment.
Applications	- Syngas production: Methanol pyrolysis as a clean and efficient route to generate syngas for further synthesis of fuels (e.g., methanol - to - gasoline, Fischer - Tropsch synthesis) or chemicals (e.g., ammonia, methanol).- Chemical intermediate production: Conversion of methanol into formaldehyde, methyl formate, or other valuable chemical building blocks.
Control and Monitoring	- PLC/DCS - based control systems for fully automated operation, including feedstock flow control, temperature regulation, and pressure management.- Real - time monitoring of key process parameters (temperature, pressure, flow rate, product composition) using sensors and online analyzers (e.g., gas chromatographs, mass spectrometers) for data - driven process optimization.
Customization Options	- Catalyst - injection ports for catalytic pyrolysis studies or industrial applications.- Multiple sampling points along the reactor length for in - line analysis of reaction progress.- Integration with upstream methanol storage and delivery systems and downstream product purification and storage units.
Standards Compliance	- Meets international safety and quality standards such as ASME (for pressure vessels), CE, and relevant environmental regulations for chemical production and emissions control.

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FAQ

Q1: Are you a factory or a trading company?

A1: we are the factorywe have the business capabilities of design,manufacturing, trade integration, and independent import and export.

 

Q2: Will there be any guarantee if I buy from you?

A2: We promise to provide a one-year warranty (from the date of delivery) for all products we currently sell.

 

Q3: Do you provide installation guidance or other after-sales service?

A3: Yes, of course. Installation drawings and installation manuals are provided. If you are still unable to assemble, we will arrange for our engineers to help you with voice or video contact.

 

Q4: What are the payment methods and terms you accept?

A4: The payment methods we accept include: T/T, L/C, D/P; after signing the contract, the customer needs to pay 30% of the deposit first, and the remaining 70% of the payment is completed in the delivery money.

 

Q5: What is your delivery time?

A5: We can arrange FOB, CIF shipping methods. Usually, the delivery time for one device is 45 to 50 days, depending on the shipping method.

 

Q6: How do you pack and ship the equipment?

A6: We offer sea, rail or combined transportation. At the same time, we also provide LCL (LCL), Full Container (FCL), Flat Rack (FR), Bulk and Express to ensure that the goods are safe and free from damage.