This industrial batch reactor is a high-performance stainless steel vessel designed for
mixing, polymerization, and other chemical/biochemical reactions in batch processes. Built with corrosion-resistant stainless steel (e.g., 304, 316L), it ensures durability and hygiene, making it ideal for industries requiring strict material purity and process control, such as polymers, pharmaceuticals, food, and fine chemicals.
Industrial Batch Reactor Stainless Steel Vessel Mixing Polymerization Reactor Machine is specialized equipment designed for batch-wise polymer synthesis, chemical processing, and material production. It integrates a stainless steel pressure vessel (resistant to corrosion and high temperatures) with a built-in mixing system, enabling uniform agitation of reactants during polymerization reactions. The batch operation mode allows precise control over reaction parameters (e.g., temperature, pressure, mixing speed), making it suitable for processes requiring strict quality control, such as plastic resin production, synthetic fiber manufacturing, and pharmaceutical intermediate synthesis. Equipped with heating/cooling jackets and safety relief systems, this reactor ensures both process efficiency and operational safety in industrial applications.
Key Features and Technical Parameters
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Category
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Description
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Material
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Stainless steel 304/316L for inner vessel, with anti-corrosion and high-temperature resistance.
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Volume Capacity
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Lab-scale: 5L-100L; Industrial-scale: 500L-10,000L (customizable).
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Temperature Range
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-20°C to 250°C (controlled by jacketed heating/cooling media: steam, thermal oil, or glycol).
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Mixing System
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Anchor/impeller agitator with variable speed (10-300 RPM), ensuring homogeneous mixing of viscous polymers.
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Pressure Rating
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Working pressure: 0-10 MPa; Design pressure: up to 15 MPa (with safety valves and pressure gauges).
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Control System
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PLC-based automation with touchscreen HMI, enabling real-time monitoring of temperature, pressure, and mixing speed.
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Application Fields
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Polymerization (e.g., PVC, polyethylene), resin synthesis, pharmaceutical intermediates, adhesive production.
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Accessories
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Manway openings, sampling ports, vacuum systems, insulation layers, and explosion-proof motors (optional).
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Key Features
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Stainless Steel Construction
- Made from high-grade stainless steel, the reactor offers excellent resistance to corrosion, chemical erosion, and high temperatures/pressures.
- Smooth interior surface minimizes material adhesion and facilitates easy cleaning, meeting GMP/ISO standards for sanitary applications (e.g., pharmaceutical polymerization).
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Batch Process Design
- Suitable for intermittent operations (e.g., small-to-medium production runs, R&D, or customized formulations).
- Allows precise control of reaction parameters (temperature, pressure, mixing speed, and residence time) for consistent product quality.
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Integrated Mixing System
- Equipped with customizable agitators (e.g., paddle, anchor, turbine, or helical ribbon types) to achieve optimal mixing efficiency for low-to-high viscosity fluids.
- Variable-speed drives enable adjustment of shear forces and flow patterns, critical for homogeneous polymerization and preventing sedimentation.
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Precision Temperature Control
- Jacket or half-pipe coil design for efficient heat transfer (heating/cooling) via steam, thermal oil, or chilled water.
- Advanced PID temperature controllers ensure stability within ±0.5°C, critical for exothermic/endothermic polymerization reactions.
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Safety & Compliance
- Pressure-rated vessel with safety valves, explosion-proof motors, and emergency shutdown systems to meet ASME BPVC, CE, or other regional safety standards.
- Hermetic mechanical seals prevent leakage of volatile monomers or hazardous solvents.
Applications
- Polymerization Processes: Production of plastics (e.g., PVC, polyethylene), synthetic rubbers, resins, and adhesives.
- Pharmaceutical Industry: Synthesis of active pharmaceutical ingredients (APIs), bioreactions, and sterile mixing.
- Food & Beverage: Emulsion processing, sauce production, and fermentation (e.g., yogurt, cheese).
- Fine Chemicals: Catalysis, solvent extraction, and specialty chemical synthesis.
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