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Category
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Description
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Product Name
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High-Pressure Customized Stainless Steel Mixing Reactor Vessel Tank
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Core Function
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Engineered for high-pressure chemical, pharmaceutical, or food processing applications that require both mixing and reaction capabilities. The stainless steel construction ensures corrosion resistance, while the customization options allow for tailored solutions to specific process needs.
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Pressure Rating
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- Customizable working pressure up to [X] MPa (gauge), designed to withstand extreme conditions during high-pressure reactions or mixing processes.- Equipped with high-quality pressure relief valves and safety interlocks to prevent over-pressurization and ensure operator safety.
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Capacity
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- Available in various sizes, from small-scale laboratory models (e.g., 50L) to large industrial units (e.g., 5000L), with fully customizable volumes based on production requirements.- Ideal for batch or continuous processing depending on the integrated systems.
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Material
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- Constructed from high-grade stainless steel (e.g., 316L, 304), providing excellent resistance to corrosion from aggressive chemicals, acids, and alkalis.- Option for special surface finishes (e.g., electropolished to Ra ≤ 0.8μm) for applications requiring high hygiene standards, such as pharmaceuticals and food production.
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Mixing System
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- Multiple agitator types available: Paddle, Turbine, Anchor, or High-Shear impellers, selectable based on the viscosity of the materials and the nature of the mixing process (e.g., blending, dispersion, emulsification).- Agitator speed adjustable via a variable frequency drive (VFD), ranging from 10 - 500 RPM for precise control over mixing intensity.
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Jacket and Heating/Cooling
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- Optional jacket designs (full jacket, half-pipe jacket) for efficient heat transfer, compatible with heating/cooling media such as steam, thermal oil, water, or glycol.- Temperature control range customizable from -20°C to 250°C, with accuracy of ±1°C, enabling precise regulation during reactions or mixing.
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Customization Options
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- Inlet and outlet configurations tailored to specific process requirements, including multiple ports for feeding reactants, sampling, and product removal.- Integration with specialized systems such as vacuum pumps, inert gas supply lines, or CIP (Clean-in-Place) systems.- Custom internal baffles or flow directors to optimize mixing and reaction performance.
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Control and Monitoring
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- PLC-based control system with a touchscreen HMI interface for automated operation, allowing real-time monitoring and adjustment of pressure, temperature, mixing speed, and reaction time.- Instrumentation ports for installing sensors (e.g., pressure transducers, thermocouples, level sensors) to ensure process optimization and quality control.
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Safety Features
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- Dual over-pressure protection systems with redundant pressure relief valves.- Emergency stop buttons for immediate shutdown in case of safety hazards.- Leak detection sensors for early identification of potential leaks in the vessel or jacket.
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Applications
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- Chemical industry: High-pressure synthesis reactions, polymerization, and catalytic processes.- Pharmaceutical industry: Preparation of high-purity compounds under controlled conditions.- Food industry: High-pressure processing for sterilization, emulsification, and flavor enhancement.
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Standards Compliance
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- Meets international standards such as ASME VIII Division 1 (for pressure vessels), CE (PED 2014/68/EU), and FDA (for food and pharmaceutical applications), ensuring compliance with safety, quality, and regulatory requirements.
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Maintenance
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- Designed for easy maintenance with quick-release seals, removable agitator shafts, and accessible inspection ports.- Regular maintenance guidelines provided to ensure long-term reliability, including recommended intervals for pressure system checks, agitator servicing, and material integrity inspections.
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