| Customization: | Available |
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| After-sales Service: | Lifetime Warranty |
| Warranty: | 1year |
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Parameter
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Description
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Product Name
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Automatic PLC - Controlled Hydrogen Resin Reactor for High Volume
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Reactor Type
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A large - scale, automated, stirred - tank or fixed - bed reactor designed for high - volume production of hydrogenated resins. Utilizes Programmable Logic Controller (PLC) for precise process control.
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Capacity
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Capable of handling high - volume production, typically ranging from several thousand to tens of thousands of liters, catering to industrial - scale resin manufacturing needs.
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Control System
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- PLC - Based: Programmable Logic Controller enables automatic control of key parameters such as temperature, pressure, hydrogen flow rate, and stirring speed. Allows for pre - set process sequences and real - time adjustment.- HMI Interface: Human - Machine Interface provides an intuitive platform for operators to monitor and modify process conditions.
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Hydrogenation Function
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Facilitates the hydrogenation reaction of resin feedstocks. Equipped with a dedicated hydrogen supply and distribution system to ensure uniform and controlled hydrogen introduction, promoting efficient saturation of unsaturated bonds in the resin molecules.
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Temperature Control
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- Heating/Cooling: Integrated jacket or coil system for heating (using steam, thermal oil, etc.) and cooling (with water or other coolants).- Precision: Maintains tight temperature control (e.g., within ±1°C) to ensure consistent resin quality and reaction kinetics.
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Pressure Management
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- Pressure Range: Designed to operate under the specific pressure conditions required for hydrogenation reactions, usually in the range of a few to dozens of bar.- Safety Valves: Equipped with pressure relief valves to prevent overpressure and ensure safe operation.
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Stirring Mechanism
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For stirred - tank designs, features a robust stirring system (e.g., turbine or anchor impellers) to ensure uniform mixing of reactants, proper contact between resin and hydrogen, and efficient heat transfer. Variable - speed stirring allows adaptation to different resin viscosities and reaction stages.
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Material of Construction
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- Inner Vessel: Constructed from materials resistant to hydrogen embrittlement and corrosion, such as high - grade stainless steel (e.g., 316L) or special alloys, to ensure long - term durability and product purity.- Outer Structure: May use carbon steel or stainless steel for structural support and insulation.
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Safety Features
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- Gas Detection: Hydrogen leak detection systems to quickly identify and respond to potential leaks, preventing safety hazards.- Emergency Shutdown: Integrated emergency stop functions that can halt the reaction, cut off hydrogen supply, and activate cooling in case of abnormal conditions (e.g., over - temperature, over - pressure).- Fire and Explosion Protection: Complies with relevant safety standards for handling hydrogen and flammable resin materials.
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Production Efficiency
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Optimized for high - volume, continuous or semi - continuous production. Reduces manual intervention through PLC automation, improving production speed, repeatability, and overall efficiency. Enables consistent resin quality across large production batches.
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Applications
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Primarily used in the large - scale manufacturing of hydrogenated resins, which find applications in various industries such as adhesives, coatings, printing inks, and rubber processing. Suitable for producing hydrogenated hydrocarbon resins, terpene resins, and other hydrogen - modified resin products.
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Maintenance Requirements
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- Regular Inspections: Periodic checks of the reactor vessel, stirring mechanism, seals, and control system components to ensure proper functioning and prevent leaks or malfunctions.- Cleaning: Routine cleaning of the inner vessel to remove resin residues and maintain process efficiency.- Component Replacement: Scheduled replacement of wear - and - tear parts (e.g., seals, gaskets, stirring blades) to ensure long - term reliability.
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