New 1000L Laboratory Fixed Biomass Pyrolysis Fluidized Bed Reactor Fast Pyrolysis

• Customization: Available
• After-sales Service: Lifetime Warranty
• Warranty: 1year
• Model NO.: SLSR-0042
• Function: Reaction Pressure Vessel
• Application: Elemental
• Material: Stainless Steel
• Pressure: 10.0MPa≤p<100.0MPa
• Storage Medium: Moncombustible/Nontoxic
• Pressure Level: High Pressure (10.0MPa≤p<100.0MPa)
• Condition: New
• Customize Service: Accept Customization
• Dimensions: 2200mm (H) X 1500mm (W) X 1800mm (D)
• Color: Accept Customization
• Transport Package: Standard Packaging
• Specification: 1000L
• Trademark: YI NUO
• Origin: China
• Production Capacity: 3000

Product Description

Product Overview

This 1000L laboratory-scale reactor is a versatile system designed for biomass pyrolysis, fast pyrolysis, hydrolysis, and catalytic reactions. It integrates fixed-bed and fluidized-bed configurations, enabling flexible switching between reaction modes to optimize processes for biomass conversion, waste recycling, and renewable energy research. Built with high-temperature and corrosion-resistant materials, it supports precise control of reaction parameters for academic research, pilot-scale development, and process optimization.

Key Features

1. Dual Reactor Modes
   • Fixed-Bed Configuration: Ideal for static catalyst beds or slow pyrolysis processes, suitable for studying solid-gas reactions (e.g., biomass carbonization, tar decomposition).
   • Fluidized-Bed Configuration: Enables fast pyrolysis by suspending biomass particles in a hot gas stream, enhancing heat/mass transfer for rapid conversion (e.g., producing bio-oil, syngas, or biochar).
2. High-Temperature Resistance
   • Constructed from stainless steel 310S (or Inconel alloy for extreme conditions) to withstand temperatures up to 1000°C in pyrolysis/hydrolysis reactions.
   • Insulated with ceramic fiber to minimize heat loss and ensure safe operation.
3. Precision Process Control
   • Temperature Control: Multi-zone electric heating elements with PID controllers (accuracy ±1°C), supporting programmed ramping for dynamic pyrolysis profiles.
   • Gas Flow Management: Mass flow controllers (MFCs) for inert gases (N2, Ar) or reactive gases (H2, steam) to regulate atmosphere (oxidizing/reducing).
   • Pressure Control: Adjustable from sub-atmospheric (vacuum) to 5 bar, with safety valves and pressure transducers for real-time monitoring.
4. Integrated Sampling & Analysis
   • On-Line Gas Analyzer: Connected to a gas chromatograph (GC) or mass spectrometer (MS) for real-time tracking of syngas composition (CO, CO2, H2, CH4).
   • Liquid/Vapor Condensation System: Quench tower and cold trap for collecting bio-oil and tar fractions.
   • Solid Residue Collection: Easy-access hopper for retrieving biochar or spent catalysts.
5. Safety & Compliance
   • Explosion-proof design with emergency cooling and inert gas purge systems.
   • Compliance with CE, ASME, and laboratory safety standards (e.g., fume hood integration, leak detection).

Parameter	Description
Reactor Type	Fixed Bed / Fluidized Bed (Dual-Mode Configurable)
Volume Capacity	1000L (1m³)
Operating Temperature	350°C - 900°C (Adjustable via PID Control)
Heating Method	Electric Heating Elements / Gas Fired (Optional)
Temperature Accuracy	±1°C
Pressure Range	Atmospheric to 5 bar (Optional Pressure Vessel Upgrade)
Reactor Material	High-Temperature Alloy Steel (Incoloy 800H/310S Stainless Steel)
Agitation System	Motor-Driven Stirrer (Optional Fluidized Bed Air Distribution System)
Heating Power	30kW - 60kW (Adjustable Based on Reactor Mode)
Heating Rate	Up to 100°C/min (Adjustable)
Gas Flow Rate	0 - 100 L/min (Mass Flow Controller)
Residence Time	1 - 60 minutes (Adjustable)
Temperature Zones	3 Independent Heating Zones with Separate Controllers
Control System	PLC Touchscreen Control with Data Logging & Remote Monitoring
Safety Features	Over-Temperature Protection, Pressure Relief Valves, Emergency Shutdown